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Manufacturing Software Helps Aerospace Assembler Track Production

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Airline passengers might not be familiar with the producer SAFRAN Landing Systems (SLS). But, for the past decade, the corporation’s braking, touchdown, and monitoring systems have enabled tens of millions of passengers to reach appropriately at their destinations.

SLS is a huge organization (greater than 7,000 personnel), with layout and manufacturing centers across the globe. Assembly is finished in Asia (Seremban, Malaysia; Suzhou, China), Europe (Molsheim, Videos, and Villeurbanne, France; Gloucester, England), Canada (Montreal), Mexico (Querétaro) and the US (Walton, KY; Seattle).

Not noticeably, the employer faces manufacturing making plans and scheduling troubles at one or extra of these facilities at extraordinary times. In fact, the biggest hassle SLS has confronted in latest years is knowing, at any second, the actual manufacturing ability of every plant.

To meet this venture, enterprise control is taken into consideration numerous forms of management software program. Ultimately, SLS settled on TrakSYS from Parsec Automation Corp. Due to the fact it is configurable and scalable, presents Web-primarily based reporting, and may be modified and accelerated using internal sources.

In overdue 2015, SLS used the software program at one plant as a test case. TrakSYS became hooked up to one server and linked to 12 CNC machines (on two assembly
lines) and their manipulate structures thru an Ethernet LAN. Machine operators were capable of interact with the systems always and think about production and overall performance data, reviews, input observations and categorize events.

As for plant managers, they targeted on how the software program benefitted the plant in 4 regions associated with production. First and fundamental, managers used the software to investigate manufacturing and device statistics to decide proper asset usage. Also closely analyzed had been production making plans and scheduling accuracy, the manufacturing stream of the power’s lean production program, and the effect of continuous-development projects like 5S, single-minute exchange of dies (SMED) to lessen gadget changeover time, and lean cash indexing (LMI), which combines lean manufacturing with hobby-based costing.

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“Within 3 months of deploying it [software], we were able to become aware of the root reasons of production issues, prioritize them with the aid of their effect, and cognizance on measurably improving production potential,” explains Christophe Joubert, industrial vice president of the wheels and brakes department at SLS.

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The software provided managers with correct and unique production records in real time, together with reports approximately essential and minor bottlenecks. This enabled them to accurately determine technique times and hard work hours, correct useful resource allocations and utilizations, and, in the long run, boom the each day production of each CNC device via an average of 1 hour.

Increasing production through this quantity made it feasible for SLS to obtain an ROI on the software program in just 3 months, rather than 1 year as to begin with anticipated. TrakSYS’s cost-effectiveness, mixed with its production blessings, convinced SLS managers to implement the software program on any other 10 production strains at the plant.